38 48.National Grain and Feed Association. Grain and Feed Association of Illinois Safety, Health and Environmental Services Update Be sure to work with a reputable dealer Flight Modular design allows adaptation to bin diameters from 36' - 156' (11 m - 47.6 m). High capacity grain flow, forceful bin sweep advance into a grain pile, large double center gearbox with solid, common shaft for increased longevity, improved clean up along bin wall. 888-783-3642 http://www.sudenga.com. low: 6.7537 Our old augers had 25-hp motors, but the BinGator has a 10-hp motor and is getting a lot more bushels per hour out of it. is forbidden. The National Grain and Feed Association Adjustments to sweep settings are easily made in the control panel. Designed to be left in bin during burial. If a farm bin has a sweep auger, efforts to meet the conditions But the BinGator is a zero entry system. Added efficiency in unloading a bin. definitions of terms used in the OSHA policy as well as in the 10 steps. grips the handle. About four years later, and after much discussion Advantages: Zero Entry Sweep Control Hydraulic Flush Mount Efficient Sweep Drive Durable Frame Construction Positive Drive System Safe Operation Options for Hydraulic Surface Mount - Ideal for installing into existing bins for retro-fit below will certainly help to provide a safer working environment and could potentially guard system. an energy source. something to consider in some situations. Copyright 2022 WATT Global Media. The person doing the maintenance must maintain control of the lock out/tag out equipment Carol L. Jones, PhD, PEProfessor and Orville L. and Helen L. Buchanan ChairStored Products Engineering. When purchasing a zero-entry sweep auger, consideration for the types of grain and Our old augers would always seem to be flat when we needed them, so wed always have to refill them with air. 8" DIAMETER FRONT WHEEL 8" diameter front wheel with sturdy mounting arm for more stability on uneven floors. In 1888, Sudenga Industries began as a blacksmith shop. Grain bin sweeps are an important part The design of the device is simple, rugged and rapid to implement. Grates/guards must be in place and SECURED on the subfloor auger sumps before the pics.. Caldwell County Kentucky. All market data is provided by Barchart Solutions. REAR CASTER WHEEL Heavy duty rear caster wheel designed specifically for high grain loads. In the 1940s, the company started manufacturing products for the ag industry. Designed for 30'-105' Bins with full floors, the GSI Leave In Commercial Sweep features premium flighting and two different auger sizes. Sweep auger equipped with an attached guard preventing contact with the worker newsletter, Vol. These benefits include: Commercial grain facilities and facilities that must meet OSHA standards should have Not requiring personnel to enter the bin to raise the sweep off the floor prior to engaging the sweep is an important safety feature., The sweep also is innovative in that it leads with the auger, says Ver Steeg. As for maintenance, just like everything, weve had a couple of small problems with it, but for the most part, theyre very low maintenance. high: 6.9046 Patented self-raising and lowering feature eliminates the need for personnel to enter bin prior to filling the bin or engaging the sweep. Entry into the bin is no longer needed increasing the safety of you and your employees while unloading grain bins. Our company went to zero bin entry here about eight or 10 years back, and we just had no way to comply with that, because of our old bin sweeps. Stainless Steel Grain Cleaner Magik Kleener. Now, nobody enters bins for cleanout. Equipping with safety features and having management policies Google has not performed a legal analysis and makes no . task to a task that takes just a few hours. 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 Email: webmaster@grainnet.com I really feel its a good investment, and it really reduces your need for manpower, because theres nothing to it. The ARMOR Digital Truck Scale is not like other truck scales. Grate with proper secure mounting modifications. drive sweep augers. 7. Norstar Commercial Bin Sweeps offer reliable performance; true zero-entry and maximum capacity. The BinGators are way heavier built, and we just have a lot less problems. high: 9.4601 sweep auger is operated. secured. Figure 11. I had one of the first ones, and I have nine of them now. So I went and looked at one, and then we talked to the guys at Prairie Land about how large of a bin we could put it in, and they set up to a 150 feet high or so. or the plug (see Figure 1). Emptying bins completely One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. The grain entry points and the subfloor auger must be de-energized and locked out/tagged And most of the old auger-type ones would wear out over time. The Greenbrier Companies, Inc. (dislodge) the sweep auger while it is energized (Figures 14 and 15). Priority date (The priority date is an assumption and is not a legal conclusion. Posted 1/31/2012 20:46 (#2197793) Subject: grain bin sweep end tire, other options? The Express features a skeletonized frame that is designed to allow the sweep to be completely wrapped by grain when buried, reducing load stress on the bin sweep and promoting long-lasting durability. The CleanSweep system has a wheel-supported reclaim auger that provides total cleanout with zero personnel entry . They told us how to get it running again. These conditions are listed below. This feature is important as the auger actively engages crusted or out-of-condition grain, giving the sweep the best chance of advancing properly while sweeping the bin.. Lock out/tag out of electrical equipment. low: 7.7014 Figure 8. Learn More X-Series Sweep No in-bin preparation is required prior to starting the X-Series Sweep, a true Zero-Entry sweep. Another benefit weve seen is the durability. No portion of this site may be copied or reproduced without prior express written permission. Dependable Conveyor Systems, Product Review Diaphragm Switch BinMaster, Product Review Dust Monitor Arnco Safety. Sweep auger with acceptable guarding. 7 and 8 show an auger with no acceptable guarding and an auger with an acceptable The unique sweep automatically raises itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged, he explains. in place certainly help workers stay safe. contact with moving parts at both the top and back areas of the sweep auger. Sukup Addresses Grain Bin Safety Concerns with Zero-Entry Commercial Sweep . In our 105-foot-diameter tank, the fastest we could empty it would be 36 hours, give or take. The sweep can work 24/7 while workers may not 2. BROCK GRAIN SYSTEMS A Division of CTB, Inc. 611 North Higbee Street P.O. Paddle Sweepway. content grain require greater horsepower and larger clearances. Figure 1. They werent very efficient. Red Green Tractors. These bin stops are for direct Drive tire size: 13 x 5.00-6 super lug. Click on any of the product images to find out more about our bin sweeps, which include the formed steel backboard, drive wheel, easy-off motor mount, driven sheaves, belt (s), and belt guard. It looks like it will last the lifetime of the bin, and it actually works. The OSHA with the person working in the bin either through sight, radio or voice. Grain Journal. A Feed and Grain team member will help connect you with the right representative at Without mentioning names, were replacing a lot of the competitions paddle sweeps with these. Reducing Danger when Operating Sweep Augers, Guidance for Sweep Auger Operations in Grain Bins, Equipment & Structures for Farms & Ranches, Machinery Ownership versus Custom Harvest*, Calibrating a Low-Pressure Ground Sprayer: Boom-Mounted Nozzles, Facilities & Equipment for Food Processing, Poultry Litter Spreader Truck Operation and Calibration, Division of Agricultural Sciences and Natural Resources. the safety surrounding sweep augers since 2009. Box 2000 Milford, IN 46542-2000 U.S.A. sales@brockgrain.com +1-866-658-4191 Streamlined geometry. No. grain does not develop when old grain is left repeatedly in the bottom of bins. with the subfloor auger in operation. Upgrading an existing sweep auger to zero-entry is They appreciate our business, and they know me by my name.". A MORE DURABLE SWEEP. This Therefore, bins get swept out more often and out-of-condition Patented above-floor collector ring allows power to be permanently wired into the sweep. Zero bin entry should be our goal . During operation, grain "avalanches" are held at bay ahead of the sweep. With the BinGator, its easy to keep your inventory fresh, and you can change your mind on what youre going to put in the bins; thats really the nicest part of the whole thing. While not all farms are under the jurisdiction of OSHA, the same safety guidelines 6. Overview Specifications Accessories Brochures Product Gallery. Figure 12. high: 7.8639 Hutchinson NexGen 2000 Commercial Sweep A key component to zero bin entry operation. Using power sweeps in grain bins is an example. To see all exchange delays and terms of use, please see disclaimer. But the nicest part about Prairie Land is they seem to be a fairly small company. Figure 14. Tips for construction and use of the cutter are given. Product Review Flashlight with Laser KC Supply Co. Inc. high: 14.1319 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use An observer must be positioned outside the storage structure and have contact Full retrofit capabilities. Sweep augers, including portable sweep augers, must have guards that protect against Weve never broken a chain. 815-538-3085 http://www.prairielandmillwright.com. Compare Brock 1500 Series 8" Unload Parts List $1.30 - $1,094.81 Compare Heartland Sweep 16:1 Reduction Wheel Upgrade Kit $1,379.65 Compare The benefits weve seen are with time, safety, and a lot less horsepower to get more bushels per hour. From the manufacturer of the very first all-steel truck scale comes the state-of-the-art ARMOR digital truck scale with SmartCell load cells. save a life or a limb from entanglement. View this review and more in the Grain Journal May/June 2019 magazine. Standard patent pending slip clutch to allow for zero entry operation / automatic startup. The unique sweep automatically raises itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged, he explains. Motorized tractor drive and SureGrip Wheel ensure reliable power and traction. 3065 Pershing Ct. Decatur, Il 62526 800-728-7511 217-877-9660 Email: webmaster@grainnet.com . If workers do not need to enter the bin to dislodge out-of-condition grain Bin Gator bin sweeps from Prairie Land Millwright actually sweep the bin floor leaving little or no grain behind. View this case study and more in the Grain Journal May/June 2018 magazine. It turned out very well. The tires are all foam-filled so we dont have to worry about an air hose to refill them. grain without help from workers entering the bin. We have an older model of the BinGator still running up to 7,500 bushels per hour. CFR 1910.272 was interpreted by OSHA to mean that an employee could not enter a grain Designed to move grain using flighted paddles instead of augers, President Duane Chaon (815-538-3085) says the BinGator moves grain efficiently at high volumes (up to 22,000 bph) using less horsepower than conventional auger sweeps. The space between the To that end, Sukup Manufacturing Co. has developed the 16" Zero-Entry Commercial Sweep for 60'-156' diameter bins. Slip Clutch allows for edge sweep to slip until sweep digs itself out of pile. 4. Designed to be fully submersed in grain and can unbury itself from a grain avalanche. unguarded portion of the sweep auger should be the front point of operation. Product Review Portable Vacuum System Walinga, Inc. Learn More Honeyville Different types of grain and higher moisture sweep manufacturers have made great advances in sweep design. Learn the best practices for calibrating a low-pressure ground sprayer boom-mounted nozzle for the best results when applying pesticides. Reduced time to sweep out bins. More FRAME Sweep Auger Model CST Compact, permanent sweep auger with an apex cover, direct geared motor drive, slip ring and progression with walking plates. these methods become habit in a facility, the safety culture of the facility is greatly 2013. how often the bin is swept is important. This may be achieved by catwalks or guardrails. Temporary help may be used with reduced training requirements because workers do not When Not requiring personnel to enter the bin to raise the sweep off the floor prior to engaging the sweep is an important safety feature., The sweep also is innovative in that it leads with the auger, says Ver Steeg. c. Workers in the bin other than the person operating the sweep auger must also be Carol L. Jones. Anything that we build new, we put those sweeps in them now. Are You Sweeping Your Grain Bin Safely? sweep augers. These 10 steps are required by OSHA and go a long way in keeping workers safe when Each kit includes: (1) Support Plate (1) Support Platform Pad Bolt Bag Anchor Kit Hardware (1) 1/8" Shim Plate We currently have 22 BinGators, and we are in the process of adding one or two a year into our older tanks.. LONGER LASTING AUGER FLIGHTING. The BinGater allows you to empty your bins as easily as you fill them.. The MAVERIK 4000 Series Commercial Grain Sweep is built with patent-pending, revolutionary engineering that sets the standards with: Hydraulic twin flow True zero entry drive system Pure hydraulically driven product Full retrofit capabilities Up to 15K bph capacity Streamlined geometry Bin Diameters 60-132 feet (18.3-40.2 m) Maximum Eave Height The auger has a positive speed control mechanism or bin stop (Figure 13) device Message format. Went to a bin dealer some years ago and they sold me this end tire thing. working around grain bins. unguarded sump opening and the same sump opening with a guard imposed on the figure. The unguarded sump opening is a safety hazard because workers could step into the Figure 4 shows a guard in place but not properly Figure 15. I think we got our first BinGator probably 10 years ago. Sump opening guard design requirements. Bin Gator models are flighted bin sweeps - sometimes referred to as paddle bin sweeps - that do not use augers. In 1888, Sudenga Industries began as a blacksmith shop. This allows the sweep to clean very close to the floor. The Zero-Entry Commercial Sweep is designed to withstand the demands of commercial grain storage, while being operated and powered entirely from outside the bin. A true zero-entry sweep system that handles the extreme demands of commercial grain handling applications. The first systems were round unloaders to accommodate bins up to 48 feet in diameter. close: 8.9855, US Soft Red Winter Wheat Price Idx: ZWPAUS.CM, open: 7.8538 Clearly, the safest place to be when unloading or working around a grain bin is outside Occupational Safety and Health Administration 29CFR1910. When the normal grain bin was a 27-foot or maybe a 30-foot-diameter bin with a 6-inch or 8-inch unload auger, the cost of a permanent power sweep was several times that of a light-duty, carry-in sweep, which you would bring in after most grain was unloaded. Walking on the grain where the depth of the grain presents an engulfment hazard This zero-entry sweep utilizes a Class II Explosion Proof Motor, Variable Frequency Drive (VFD), Floor Mounted Track System, and Human Machine Interface (HMI) Touch Screen Control to provide. Before that, we were using a competitors product, and it was in a 140-foot-high bin the grain pressure destroyed it. The Laidig CleanSweep system is ideal for high-volume storage of free-flowing materials, such as dry grains and pellets making it the ultimate bin, silo & dome cleanout solution. Theyre very accommodating. The original end rubber whatever is long gone. of zero-entry bin sweeps when making the decision to retrofit existing equipment or If a current sweep auger requires a cord to be run into the are good best practices to follow to keep workers and family members safe while empty. This BinGator gave us the opportunity hit our safety goal. The heavy-duty, zero-entry rotating contact provides power to the sweep, so there is no need to enter the bin with a drop cord. To request more information please fill out the form below. The serrated UHMW paddles will break up any crusted layers while the rubber paddles almost completely clean the floor, standard on 10K only. When purchasing a zero-entry sweep auger, consideration for the types of grain and how often the bin is swept is important. sump. 3. bin for power, the sweep is not a good candidate for zero-entry retrofitting. Dead man control handle for sweep auger. in place and must be followed. Futures: at least 10 minute delayed. out before anyone enters the bin. You just start it, and it goes around on its own. Many limbs have been lost and deaths have occurred in unguarded sump openings The policy is based on the 10 steps reported in this fact sheet. Worker protection caging and sweep auger controls. Every new tank that we build going forward will have a BinGator in it. Reliable Bin Sweep Choices For handling the unloading chores in a grain storage bin, brock offers several reliable on-farm and commercial use bin sweep choices. There are two factors Product Features Heavy-Duty frame Industrial grade pushers Moves grain towards the center of the bin to be picked up by the sweep on the second pass. Auto Advance sweep controls allow the sweep to be operated entirely from outside the bin. CONFINED SPACE ENTRY PERMITExample (Other examples are available on the Internet) (click link below). 5. must enter the bin to plug the cord into the sweep or retrieve the cord to plug in 10" or 12" auger diameters. Figures 2 and 3 show an Zero-entry sweep augers clumps and bridges, entrapment and engulfment do not occur. More Our sweeps require minimal labor to finish clean up of a bin floor once the cycle is complete. U.S. Pat. This upgrade can be added to any existing Sukup Power Sweep system. have to enter the bin. When the sweep auger is energized, a worker may enter the bin if grates are secured It also provides One of its newest products is the D Series bin sweep, which according to Greg Ver Steeg, vice president-sales and marketing, is a true zero-entry sweep that requires no staff entry into the bin to prep the sweep for engagement. Sweep auger dead man handle that energizes the sweep auger only when the worker All motors on the Sukup commercial sweep, including . You seem to talk to the same people every time, and theyll work with you; theyll help you decide what options would be right for what youre doing. Adjustments to sweep settings are easily made in the control panel. Sudenga Industries, Inc. 10. Patented above floor electrical collector ring and auto advance sweep controls allow the sweep to be wired permanently and controlled from outside the bin. A complete list of parts is provided, along with a diagram and photos of a prototype. act on the guard in such a way that it might be displaced. Zero Entry Kit for Daay Bin Paddle Sweeps $20487 or Quantity Add to Cart Description Shipping No Returns Local Dealers Paddle Sweep OEM Part 701412 / 695130 Complete zero entry kit for farm/commercial Daay Bin Paddle Sweeps. 272 Grain Handling Standard. In 2012, Prairie Land Millwright introduced its BinGator bin sweep for zero-entry cleanout of grain tanks and flat storage buildings. Sweep auger worker protection fencing. Available in 5K and 10K capacities. involving injury and death are greatly reduced, and in most cases, eliminated. Hydraulically driven sweep augers are positive speed control augers. In the 1940s, the company started manufacturing products for the ag industry. 8,616,823. protected in such a manner that they are kept out of the danger zone of the auger. The sweep will automatically raise itself off the bin floor once the remaining grain pile is at a point where the sweep needs to be engaged. a bin entry permit is given at the end of this fact sheet.). With these BinGators, the paddles dont really seem to wear out. We chose the BinGator because its very heavy duty. Capacities: up to 20,000 BPH Prior to that, we were using an auger with the little tractor that pushes it around the bin. Flat Threaded Nested. guarding).b. Should I Buy (or Retain) Stockers to Graze Wheat Pasture? Figures For 60'-156' diameter bins Zero-Entry Automatic Touch Screen Controls allow you to control the sweep from outside the bin Programmable Logic Controller (PLC) provides greater reliability Patented Pivot Point allows the sweep to "free-float" to account for variations in concrete Heavy-duty, zero-entry rotating contact provides power to the sweep With an old sweep, youd be thinking, I dont want to run the sweep, so youre planning your inventory around not having to run the sweep. When the grain quits coming out, you just push the start button and it cleans the bin, then you turn it off, and thats all there is to it. Unsafe handling of a sweep auger with foot. In 1888, Sudenga Industries began as a blacksmith shop. Tractors for 90' and 105' Bins come with slip clutch. Zero-entry sweep augers are controlled from outside of the bin and are robust enough to handle out-of-condition grain without help from workers entering the bin. In 1888, Sudenga Industries began as a blacksmith shop. I saw the BinGator in a farm magazine, and they mentioned how heavy it was. With planning, training and coordination, the risks that are inherent in working inside bin clean out. 2001-2022 Country Journal Publishing Co. Privacy Policy | Terms of Use for the number of the standard. September/October Issue, pps. Home Products Bin Gator Bin Sweeps Watch our video Designed from the ground up to meet the stringent requirements of the commercial grain industry and empty a bin without scheduling a team of employees. Bin Sweep control is located on the bin exterior. Our biggest reason for the switch to the BinGator was the amount of time we saved and increased safety for our employees. Figure 10. CORLIM45 Flyer An industry-leading dual pass single arm grain sweep design allows the end user to unload their grain bin in a safer and more efficient manner. When the 10 steps listed above are followed, incidents Sukup Mfg. must be trained in emergency procedures and rescue, and know who to contact in case Figure 9. Portable Augers Load 1,000 Bushels in Three Minutes. Hutchinson sweeps clean out a range of bins sizes with ease, while the unloads move your grain gently and efficiently. I think we had trouble with a fuse once, and we called. are controlled from outside of the bin and are robust enough to handle out-of-condition of an emergency. Zero-Entry Automatic Touch Screen Controls allow you to control the sweep from outside the bin, Programmable Logic Controller (PLC) provides greater reliability, Patented Pivot Point allows the sweep to free-float to account for variations in concrete, Heavy-duty, zero-entry rotating contact provides power to the sweep, Pushers applying uniform pressure to the sweep, reducing the wear on the inside pushers, Built to take the weight of the grain in large commercial bins, Heavy-duty frame and sleeved auger ends provide optimal strength, Industrial grade wear track protects aeration tunnels. So far, we havent had to do a lot of maintenance on the BinGators. Bins can be used for multiple commodities because of the ease and completeness of They seem to do pretty close to what they say theyll do. close: 7.7789. 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