replacing running rigging on a sailboat

In the US, Sampson, New England Ropes and Yale all make a double braid dacron line very suitable for almost all the running rigging on an older sailboat. A prudent sailor should inspect his or her standing rig at least once each season and should know when the time comes to replace most or all of it. The standing rigging consists of wires supporting the mast on a sailboat and reinforcing the spars from the force of the sails when sailing. The installation of the engine will cost a few hundred to a couple of thousand dollars. Listing Results for Sailing & Rigging and ENG1 Medical Certificate in Marans, Levallois Perret and Cap D'Agde Listing Results for Shore Support & Services, Sailing & Rigging and ENG1 Medical Certificate in Marans, Levallois Perret and Cap D'Agde Dear improvesailing.com webmaster, Your posts are always well-supported by facts and figures. This small cruiser is well built, easy to handle and relatively economical to maintain. But Cockerill says it quickly becomes evident whether an owner feels comfortable enough to do the work. This is a perfect example to illustrate why a thorough, yearly inspection of running rigging is important. By taking on the labor yourself, youll probably save as much as $2,000 on the re-rigging cost, he says. At least once a year, at the beginning or end of the sailing season, you should visually inspect all of your running rigging and look for signs of wear. But Malizia is far from the only team struggling to keep their boat in good read more, Get your ground tackle setup right, and youll sleep much easier while youre cruising. The number one destroyer of line is chafe. Die testing wont pick it up, and its rare that a wire will give you warning before breaking.. Youll need about 500 feet for an average 30 footer. There are some obvious answers to this one for instance, if your wire rigging has broken strands or if its suffering from candy-striping, i.e., rust-colored streaks swirling down the wire. Running Rigging & Cordage to Order . Account. All rights reserved. The theory is that it can take 10 to 15 years of cycling, but this continual motion when its unloaded is what fatigues the wire, Madden says. The boat owner or previous rigger had clearly replaced the old line without looking for the source of the chafe. This is the furling line for an in-mast furler. There are also a few spots where the chafe is more serious. These products sell from $1.00 to $2.50 per foot. Running rigging is the rigging of a sailing vessel that is used for raising, lowering, shaping and controlling the sails on a sailing vesselas opposed to the standing rigging, which supports the mast and bowsprit. Wire rigging is generally less expensive and easier to handle. This site is owned and operated by Truly Content. Then we head over to Bacon Sails and Marine Supplies for a tu. Now is a good time to give it a quick spray with some track lubricant as you descend. It wears with time due to UV exposure, flogging, strain from the wind, and regular use. The cost to replace standing rigging obviously varies from boat to boat. How the rigging has been tuned is also part of a boats story. PACESHIP PY26 Sailboat details on sailboatdata.com. To the best of my knowledge it hasn't had a trailer until last year so the mast was up through the winter. [1] Take a look at your mast stepparticularly if your mast is keel-stepped, as bilge water can cause serious corrosion at the foot of the mast. Although rod rigging is more common on racing boats, many well-known cruising-boat builders, such as Valiant, Bristol, J/Boats and Hinckley, have rod-rigged models. Bluey Williams's yard was a cowshed in Lawnton near the North Pine River, on the northern side of Brisbane and inland from Redcliffe. WE SHIP WORLDWIDE: More Info. Specific Gravity is 1.38, so it does not float. Double braid lines are used in running rigging and dock . There is minor chafe on all sides of the line and along the entire length. Your engine will wear out faster, and you'll need more incidental repairs as well. Then the swager is used to compress the fitting so tightly that the wires merge into a solid piece of stainless steel and cant pull out (right). Its imported and sold through distributors like Alps Wire Rope. The easiest place to work on your rig is on the ground. Youre out there offshore and theres a squall coming and you start worrying about the craziest of things, and you dont want to have any unknowns. Thats especially true of the system that keeps the mast and sails up. Gas engine will last a lot less long than diesels. It is very flexible and easy to handle, and is still the line of choice for most applications on cruisers and club racers. I'll also inquire about upgrading to one size up. I'm on Lake Michigan. Sometimes it can be very obvious, but other times it is not. All standing rigging, whether rod or wire, has to end in a fitting that attaches to the deck and mast. You can't eliminate all risk on a sailboat and how to make that call will be different bassed on an individual's risk tollerance. ImproveSailing is compensated for referring traffic and business to this companies. Today, with the advent of super-strong synthetic line such as AmSteel and Dyneema, the need for that extra wire and gear is eliminated. Every sailboat has an Out Haul and a Down Haul. Learn all about the dangers of failing to winterize here. The customer had had the boat re-rigged, and during a trip to the BVI, the new wire stretched. 0 www.rigbos.com. These carry a good deal of compression load, so check their roots for damage and make sure the spreaders arent bent in any waythey should exactly bisect the angle of the shroud. The actual total annual cost is $3,000 to $7,000, due to other recurring costs like docking and insurance fees. A dormant maneuver has both ends fixed at each end. Sun wear and constant use will wear down the sails and rigging even more. The following resources contain do-it-yourself information on upgrading and maintenance. A swaged fitting is a terminus thats attached using a machine called a swager. I have got quotes for sails for my 40' boat and they range from $8k for a jib and a main and I replaced the standing rigging on my boat. Before you contemplate the task of renewing your standing rigging you need to thoroughly inspect all components at close quarters to find out exactly what needs to be replaced and what items can be safely transferred to the new rig. A boat spending most of the last 10 years on a trailer with the mast in a cradle has only corrosion to consider. Whether youre buying a used sailboat thats new to you or youve owned your boat for decades, the standing rigging is what keeps the mast in place, and thus requires particular attention. When I thought about it this way, it seemed easy to give ourselves 20 years of confidence for our Lake Erie boat, rather than take the risk of waiting. But if you want the good stuff, need more fire extinguishers, plan on spending more like $600. Our sailboat ropes and lines were designed to withstand any weather condition without fraying, tearing, or catching. Winter storms and ice can damage the hull and mast as well. This one didnt. Let's go over each type and break down which costs to expect exactly. Let's hoist the sails and get started! Some of these might not apply to your situation. A good set of rigging is of great importance in order to ensure navigation without causing any damage. However, what you'll actually pay really depends on the type of boat you have and what you do with it. You can see that the chafe is only occurring on one side of the line, the side that comes in contact with the sheave. Madden says that cost isnt linear, though; as you go up in size (a bigger boat needs heavier wire and larger fittings), youll spend more. Below, I'll go over four different situations and explain what type of maintenance you'll most likely will and won't do, and what the price tag is for each situation. LittleSister said: Re-rigging my 27 footer in 2017 cost me about 860 (though I was something of a captive audience, and didn't shop around - presumably both the boatyard and the riggers made money out of it). We only sell guaranteed-content, guaranteed-process wire, Herman says. Leave each line with extra length, and coil the lines up. Also, you'll have plenty of time doing odd jobs yourself, since you'll be living on the boat. Have a feel for any rough or sharp edges, especially cotter pin ends that might chafe lines or sails. The deciding factor of how much will this cost exactly is whether you can simply bolt the new engine in or whether you have to adjust all other parts, including shaft logs, exhausts, electrics, and so on. And if you get a young, strong, enthusiastic gorilla on a halyard winch, he could pull the headboard out of the sail, damage the sheave at the masthead or pull the turning block at the base of the mast out of the deck. Don't forget that this site will also replace your rigging. I'll explain how below. Few places on the planet have such a devoted, diverse, and downright joyful yacht racing season as the island read more, Ive never laughed so hard as I have on some of my charters, but its typically only funny after the fact. Sometimes they let you go longer if you have the rig professionally inspected, particularly if you have an electronic check carried out on the terminals and other crucial fittings. The running rigging consists of all the lines, sheets, and so on that is used to haul and operate the sails. This is some excellent information! The running rigging consists of the halyards, sheets . Let's start by getting a good overview of the different maintenance costs. However, they generally cost more than a swaged fitting; Herman says while Hi-MODs newer mechanical fittings are definitely more user-friendly to assemble, theyre twice the cost of a swaged fitting. Some riggers will recommend swaged fittings for the mast end of the rigging and mechanical fittings at the deck level: Corrosion is less prevalent at the top of the mast, and you can more easily and regularly inspect mechanical fittings at deck level, where theyre frequently subjected to salt water. This is a quick and easy job for a rigger to do and covers can be replaced each season rather than discarding the rope. How exactly do you determine how much line you need for a given size sailboat? To avoid excessive wear, make sure your halyard sheaves are the proper type for whatever line you select. Modelers Central guide you through the importance it adds to the beauty of your finished model. My boat has been in fresh water all its life. Replacing Running Rigging on an Older Sailboat If you're thinking of buying a used sailboat it's probable that your final selection will be a boat that is a few years old - and the halyards, mainsheet, backstay, jibsheets and other running rigging will probably look a little old, dirty and frayed. Why do you want to suddenly replace all your running rigging? Click here for a full walkthrough with diagrams. In this article, we'll break down the average prices of different sailboats by type, age, condition, and size. These boats have less moving parts and less critical parts. Inboard engine (and generator) starters cost from $40 - over $1,000 depending on the engine. Your sail area will most likely also be larger, which means your sail replacement will be more expensive. This process . If your standing rigging is . Turns out that owning a boat is pretty affordable. It was this mistakefailing to untie the read more, After four long months poised to spring into action at the first sign of the right weather window, Spindrift has announced that its record-breaking circumnavigation attempt wont be possible this year. SKIRMISH was built for Clarence Noble in Brisbane. If you want to go for super low stretch halyards look at Spectra but the stretch isnt much more for a lot more bucks. . Over time, the halyard still moved in the wind and the shroud chafed through the cover, exposing the core. One of the most common areas of rig failure is where the shrouds terminateboth at the mast tang or socket fitting and the wire terminal, toggle or T-ball. Standing rigging are the cables that support the mast. Theres no reason good quality rigging shouldnt last up to 20 years or so if it is well maintained and any problems that arise are sorted right away. Use a low stretch Dacron such as Sta-Set-X for halyards. The only thing we can really do is regularly inspect lines to look for wear. The golden rule has always been never to work on a rig with the boat out of the water. There are multiple combinations and variations: For instance, if your mast has double tangs, most likely the end fitting will be an eye although it can be a marine eye or an aircraft eye, which differ primarily in shape. Steps. Plus, this line won't harden with age. In other words, if your boat already has rod rigging, with all of the end fittings to terminate the rods both on deck and in or on the mast, then sticking with rod will ultimately be less expensive than making the switch to wire. It's a really helpful post (with a formula) if you want to know what to expect. The reason it is a scheduled item is that a visual inspection prolly won't detect defects. LUBE SAIL TRACK MATERIALS 3/2019. The latter may indicate two things: one, that its simply surface rust, which you should be able to polish off, or two, that as the wire was being manufactured, a strand might have picked up some contamination during the process and is compromised, which is cause for concern. Masthead sloop, single spreader, 2 cap shrouds, 4 lowers, r/r forestay, single backstay. Splices should be made by a professional, high tech line is very difficult to cut. A lot of new boat owners overlook the maintenance costs of sailboats - and maintenance can get pricey quickly. Although anyone can walk into a local chandlery and buy wire, that doesnt mean the wire is of the highest quality. But you can't really detect corrosion down into the swage. Money well spent. All you need is two blocks (pulley attachments) attached forward on both sides, ideally near the toerail, and enough line to run from the boom attachment up to the blocks on each side and then back to the cockpit. The rig or rigging on a sailboat is a common term for two parts, the standing, and the running rigging. Gas engines run for about 1,500 hours, diesel engines run for 5,000. For that reason, its difficult to give an accurate estimate of the cost of making the switch, even for an average 40-footer. On the other hand, it will be very important to maintain hull health, as even small leaks will lead to condensation and mold, which is horrible for your health and living standard. Researchers have announced the discovery of the wreck of the schooner barge Ironton in Lake Huron, sitting upright with masts and rigging still intact and with the lifeboat that could have saved her crew still lashed to the ships stern. That's why I've calculated the average maintenance costs for four different types of boat below: Your specific maintenance cost will vary depending on what type of boat you have and how you'll use it. Next check the back and forestay fittings where they connect to the mast, ensuring any clevis pins are straight and secure. Place the top of the sail in the mast track and pull on the halyard. Maybe dying or some other high tech test would. Still a lot of people single braid nylon for docklines, its a little more flexible. Replacing your old worn out or damaged standing rigging is a crucial requirement to insure your safety and the safety of others. We are a proud supplier of Yale Cordage. Finally, rod rigging requires a particular type of terminus called a cold head that can be fabricated only with a purpose-built machine, which only a rigging shop will have. Overall condition is good with some kinks here and there. I dont want be a scaremonger, but standing rigging has so many possible failure points that regular inspections should really be part of every pre-cruise integrity check. When the rig is tuned the wires are stretched. But Marissa and Chris Neely on Avocet saw a weather window and jumped, making their first big offshore passage the wrong way from Santa Barbara to San Francisco and loving itmostly. With a spare mechanical end fitting, wire and the proper tools, you can replace a stay pretty much anywhere. That said, it is perfectly possible, though somewhat tedious, to change shrouds and stays in pairs with the mast up by using halyards and intermediate tackles to support it. The cost of replacing the standing rigging is, on average, $4,000 every 10 years. The sails, rigging, and engine will be less critical if you won't take her out very often. Ensure swivels are working and remove any shackles. Headed by Dona Bertarelli, the Spindrift team has been on a mission to set a read more, In some stunning footage from onboard reporter Antoine Auriol, Boris Herrmann and his team aboard Malizia decided to cut their Code 0 free after it came loose and got tangled in the keel last night. Hed estimate more like $4,600 for a 40-foot boat, but all of these numbers depend on how much is involved: Are there furlers? Its best to slacken them off, giving them a few turns each way and removing any clevis pins for close inspection before re-tensioning the shroud or stay and then locking it off with new split rings or cotter pins. A good boat supply store will be able to help. This line is double braided polyester, so the cover is responsible for carrying up to 30% of the load. Most people that own a sailboat will have to replace the sails and rigging at least once in their lifetime. Good quality cruising sails will need to be replaced every 10 years or so. From canvas and cushions to rigging and hardware by top suppliers like Lewmar, Schaefer, Gray, Ronstan, and more. Lets say you ripped a tang out of the mast; you can use a Dyneema loop to create another attachment point. On this eye splice, the core has herniated out of the cover. Usually the owner's manual gives you the specifications of all the running and standing rigging. If the baseplates, for example, are leaking, water will penetrate the deck, making the surrounding deck core mushy and weak (if a core exists) and possibly compromising supporting bulkheads and structures belowdecks. 9034 GD Marsum We offer a full range of sailing lines to replace any or all the running rigging on your boat such as halyards, sailboat sheets or control lines. Buy some light line and run it as you would your sheets and halyards and measure that. Small dents in either the mast or the boom are often hotspots for failure, as they weaken the form of the spar. Look for cracks, corrosion and worn clevis pins or shackles, removing any tape and replacing cotter pins and split rings where necessary. Our sailboat running rigging includes sailboat mainsheets, sailboat halyards, and all major sailboat lines. Redoing the running rigging on a cruising sailboat involves measuring, measuring and measuring. The bottom of the top half just slides into the top of the bottom half. Low-cost tension gauges are now available and are a useful addition to your cruising toolbox anyway. The 150 Genoa sheets were 35 feet each as Faster suggests but my halyard lines, which are wire and rope were only 40 feet of rope. Old turning blocks, padeyes, sheaves and cam cleats as well as genoa tracks and rope clutches are just not capable of handling the loads you can exert using high tech line. This number is reached by assuming that the average cost for materials is around $1,500, 32 hours to fabricate the rigging, and 30 hours to install the rigging. Boom Vang. 2. The average price of a used cruising sailboat is between $10,000 and $100,000. Preparing The Boat For Rigging. Final words Congratulations! RIGGING TIP: Why not fit a pair of mast steps a few feet from the masthead to give you a solid base on which to stand while youre working up there, rather than hanging uncomfortably in the bosuns chair? Now would also be a good time to change those old cotter pins and circlip rings as well. Read more about the cost of replacing risers and manifolds here. Use nylon 3-Strand for anchor, dock, mooring and tow lines or polyester 3-strand for running rigging on traditional cruising boats. and about a 200 anchor .line. To be more precise, the highly tensioned stays and shrouds that support the mast are known collectively as standing rigging, whilst the rope halyards, sheets and other control lines come under the heading of running rigging. Run the remaining standing rigging. Wendy Mitman Clarke is currently between passages.

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